ESX600 Exercise Bike FAQ

Repair instructions for replacing the sensor

You can find the repair video at the end of this article, after the step-by-step instructions.

Safety notice

Disconnect the device from the power supply for at least one minute before beginning maintenance.

Tools required

• Crank arm puller (crank puller)
• Open-ended wrench (16 mm)
• Flat-head screwdriver
• Phillips screwdriver
• Cordless screwdriver with Phillips bit
  See photo:  
  
  

Step-by-step instructions

1. Remove the cap:
   Carefully pry off the cap with a flat-head screwdriver.
2. Loosen the crank nut:
   Use the crank puller with the appropriate socket size to loosen the crank nut.
3. Remove the crank arm:
   Use the other side of the crank puller to pull the crank arm off the shaft. This may require a lot of force.
4. Remove the rear LED cover:
   Carefully pull off the push-fit LED cover. Use a flat-head screwdriver if necessary.
5. Loosen the screws on the side cover:
   Remove all the screws securing the side cover.
6. Loosen the front cover:
   If it is difficult to access the remaining screws, pry off the front cover with a flat-head screwdriver.
7. Remove the side cover:
   Remove the side cover and set it aside.
8. Repeat on the other side:
   Repeat the steps on the other side and then disconnect the plug connections to the LED strip.
9. Check the sensor:
   If there is no sensor signal, the sensor may be defective or the magnet may be missing (which is rare).

10. Replace the sensor:

    • Loosen the screw on the sensor.
    • Follow the cable and disconnect the plug connections in the lower section.
    • Install the new part in reverse order.
11. Reinstall the covers:
    Put the cover back together.
12. Connect the LED plugs:
    Carefully connect the LED plugs.
13. Install the crank arm:
    Reinstall the crank arm on the right-hand side using the crank puller. Don’t forget the cap nut.
14. Connect the power supply cable:
    Reconnect the power supply cable.
15. Join the left and right covers:
    Align the connectors on the left and right covers and fit them together.
16. Secure the front screw:
    Secure the screw before fitting the front cover.
17. Install the crank arm for the final time:
    Fit the crank arm back onto the shaft.
18. Attach the LED cover:
    Click the LED cover back into place.

That’s it!

You can find the video for the instructions here: